I wrote a piece a month ago about CATL's new sodium-ion battery. The video I link to provided more information, suggesting costs are even lower than I said.
The cost at cell level will be $19/kWh vs lithium-ion phosphate (LFP) of $55-$60/kWh. CATL expects $10/kWh in a couple of years. $45/kWh at pack level, less than half the cost of LFP. Production can be carried out on existing assembly lines, so they don't have to rebuild the entire factory. Any factory making LFP could pivot to sodium-ion at minimal cost and time.
They will retain 85% after 3.6 million miles. I said 80% in my earlier piece; so this is even better, meaning that after 50 years, 75% of the battery capacity will remain. Their life will be 3-6 times longer than the best LFP packs. Energy density has dramatically improved. A year ago it was 120-140 Wh/kg, too heavy for EVs. The new energy density is 175 Wh/kg, better than BYD's current blade battery (160 Wh/kg). They can be charged and used from -40 Celsius to +70 C. And they use abundant materials: sodium, aluminium and carbon. They are maintenance free. They can be safely transported at zero charge, unlike lithium batteries. CATL has also developed a pack made up of both sodium-ion and lithium-ion cells, combining the best qualities of both.
Years ago, the rule of thumb was that if battery pack costs fell to $100/kWh, that would make EVs cost the same up-front as ICEVs (petrol vehicles). (EVs are already much cheaper to run) We have shot way past that point. The introduction of sodium-ion batteries means that ICEVs will no longer be cost-effective, and production will cease.
But this will also transform the grid. The cost of storage has more than halved, and will halve again. Solar is already the cheapest electricity for everywhere except high latitudes, and now it can be combined with enough dirt-cheap storage to provide base-load power. That probably means 8 hours of storage, but storage will be so cheap that even 12 hours will be perfectly feasible and economic. High latitudes will still need long-term storage, but when your EV dies, the batteries will still have another 50 years plus of life in them, and then they can be shipped to high latitudes to provide completely free long-term storage.
This spells the end of the fossil fuel economy. Except for air transport and cement making, everything we now do with coal, oil or gas will be doable with cheap electricity from solar plus sodium-ion storage.
Even in the USA, even with 25% tariffs on imported batteries, the plunge in storage costs means that the EV and storage revolutions will continue.
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